Effect of Various Heat Treatments on the Microstructure of 316L Austenitic Stainless Steel Coatings Obtained by Cold Spray

Industries developing cold spray aim at dense and resistant coatings for component repair. However, as-sprayed 316L coatings display non-equilibrium microstructure and brittle fracture behavior. Improving their mechanical properties requires controlling their microstructure; post-spraying heat treatment is a promising approach. The recovery and recrystallization of coatings were little studied, and heat treatments reported in literature mostly used holding for long time in furnaces, not adapted to on-site repairs. This study aimed at gaining insights into recovery and recrystallization mechanisms of 316L coatings, for a broader range of heat treatment kinetics. A study of powders and as-sprayed coatings was conducted to characterize the initial state. In situ XRD measurements provided input for heat treatment definition. Microscopy, room temperature XRD and hardness measurements allowed to better understand the microstructural evolutions and to select treatments leading to original microstructures. In this work, a variety of microstructures were produced by adapting heat treatment conditions for a given set of spraying parameters. The recrystallization path of the heterogeneous skin-core microstructure of deposited particles, as well as the interaction between grain growth and precipitation was revealed. A novel, optimized fast heat treatment led to a fully recrystallized, fine-grained coating and significantly reduced hardness.